PSM (Process Safety Management) Mechanical Integrity Procedures in Word Format

Inspection, Instrumentation, Electrical, Fixed - Rotating Equipment, and Rigging. These equipment procedures span multiple industries and are very useful as detailed professional templates for constructing your maintenance procedure library. Satisfying OSHA (Occupational Safety and Health Administration) PSM and EPA (Environmental Protection Agency) Mechanical Integrity Requirements were forefront in their design. User configurable. Provided in Microsoft Word format. All 97 maintenance procedure titles shown below are included. Purchases delivered to buyer via email.

Also included is our Mechanical Integrity Program Example for Ammonia Refrigeration in Word format.


CategoryProcedure Title 
Administration  Index of Maintenance Procedures 
 Development of Maintenance Procedures 
  QA/QC Plan 
Electrical Equipment   Service/Maintenance for 600V Electrical Cable 
  Field Testing/Troubleshooting of an Electric Motor 
  Replacing Explosion Proof Receptacle  
  Electrical Substation Periodic Inspection 
  Cutler Hammer 600V Motor Starters 
 Procedure for Substation Service Transformers 
  Maintenance Procedure for Equipment Grounding 
  Troubleshoot/Removal of a 480V Motor Starter 
  Procedure for Replacing Lamps  
  Megger Test for Insulation Breakdown  
  UPS / Uniterruptable Power System Checkout 
Fixed Equipment   Remove, Clean and Re-Install Bundle from an Exchanger 
  Test and Repair of an Exchanger (in place) 
  Clean, Inspect and Repair of a Heater 
  Clean, Inspect and Repair of a Tower 
  Clean, Inspect and Repair of a Drum 
  Clean, Inspect and Repair of a Vessel 
  Clean, Inspect and Repair of a Tank 
  Installing Isolation Blind and/or Blind Flange to Processing Piping or Equipment  
  Installation/Removal of Screwed Piping Sections 
  Replacement of Flanged Piping Sections  
  Remove/Replace a Plug 
  Replacement of a Screwed Valve 
  Replacement of a Flanged Valve 
  Repack a Valve 
  Repair or Replace Steam Traps 
  “Hot Bolting” of a Flange 
  Hydrostatic Pressure Test for Shop Fabricated Pipe 
  Replacement of Butt or Socket Weld Piping Sections and Associated Components 
  Welding on Towers/Vessels or Exchangers 
  Install, Remove, or Modify Structure and Platforms 
Inspection  Inspection Procedure for Shell and Tube Heat Exchangers 
  Inspection Procedure for Active Non-Trayed Pressure Vessels 
  Inspection Procedure for Active Trayed Pressure Vessels 
  Inspection Procedure for Air Cooled Heat Exchangers 
  Inspection Procedure for Leak Testing 
  Inspection Procedure for Fired Heaters 
  Inspection Procedure for Liquid Penetrant Examination 
  Inspection Procedures for Pressure Relieving Devices 
Instrumentation  High Risk Equipment Calibration 
  Analytical Equipment 
  Testing Alarm Devices & Shutdowns 
  Function Check/Removal/Installation of a Honeywell Smart Pressure Transmitter  
  Shop Checkout Procedure for the Rosemount Model 1151 Pressure Transmitter  
  Shop Checkout Procedure for the Rosemount Model 1151 Differential Pressure (D/P) Transmitter  
  Shop Checkout Procedure Moore Industries MVX Millivolt Transmitter  
  Shop Checkout Procedure Ashcroft (Duragauge) Standard Pressure Gauge  
  Functional Check of a Teledyne Analytical Portable Flue Gas Analyzer (Model 980)  
  Shop Checkout Procedure for the Fisher Pneumatic Level Controller/Indicator Transmitters
   with Cage (External Float) or Cageless (Internal Float) Displacer Sensors
 
  Shop Checkout Procedure for the Fisher Type 546 Electro-Pneumatic Transducer (I/P) 
  Shop Transmitter Checkout Procedure for the Honeywell Smart Transmitter  
  Shop Testing/Repair of Single and Double Ported, Plug Type, & Diaphragm Actuated Control Valves 
  Function Check/Removal/Installation of a Flow Transmitter (Honeywell Smart)  
  Function Check/Removal/Installation of a Pressure Transmitter (Honeywell Smart) 
  Function Check/Removal of a Cage Type Displacer Level Transmitter  
  Function Check/Removal of a Control Valve 
  Function Check of a Precision Continuous Viscometer 
  Replacement of a Butterfly Valve 
  Installation/Removal/Function Check of a Pressure Switch 
Rotating Equipment  Shop Repairs to a Horizontal Barrel Centrifugal Pump 
  Rebuild & Certify Relief Valves Per State Code 
  Shop Repairs to a Horizontal Split Case Pump 
  Shop Repairs to a Vertical In-Line Pump 
  Shop Repairs to a Vertical Sump Pump 
  Shop Repairs to a Turbine 
  Shop Repairs to a Reciprocating Chemical Injection Pump 
  Shop Repairs to a Gearbox 
  Shop Repairs to a Centrifugal Compressor 
  Shop Repairs to a Mixer 
  Shop Repairs to a Fan or Blower 
  Shop Repairs to a Gear Pump 
  Remove, Repair, and Reinstall a Horizontal Pump 
  Remove, Repair, and Reinstall a Reciprocating Pump 
  Remove, Repair, and Reinstall a Turbine 
  Remove and Reinstall an Electric Motor 
  Remove, Repair, and Reinstall a Fan 
  Remove, Repair, Reinstallation of a Gearbox 
  Replacement of Valves on a Reciprocating Compressor 
  Remove, Repair and Reinstall a Horizontal Split Case Pump Motor Driven 
  Remove, Repair and Reinstall a Horizontal Gear Pump Motor Driven 
  Remove, Repair and Reinstall a Vertical Sump Pump Motor Driven 
  Remove, Repair and Reinstall a Vertical In-Line Pump Motor Driven 
  Remove, Repair and Reinstall a Reciprocating Pump Motor Driven 
  Remove, Repair and Reinstall a Horizontal Split Case Pump Turbine Driven 
  Remove, Repair and Reinstall a Mixer on a Tank 
  Repack a Centrifugal Pump 
  Repairs to API Separator (Skimmer) 
  Remove, Repair and Reinstall a Vertical Water Well Motor Driven  
  Removal, Repair, Install a Cooling Tower Fan and Gear Box 
  Turbine Overspeed Test Procedure 
Rigging  Choker, Wire Rope Sling, Metal Mesh Sling, Synthetic Webbing Slings, & Natural/ Synthetic Fiber Rope Inspection 
  Hand Operated, Electrical or Air-Powered Chain Hoists & Hook Inspection 
  Mobile Crane & Standing Wire Rope Inspection 
  Mobile Crane Lifting Procedures 
  Tackle Blocks, Eye Bolts, & Shackles Inspection 

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Process Safety Management Resources

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    Fri May 14 01:46:00 - 0 Favorite
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    Thu May 13 21:15:11 - 3 Favorite
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    .@Enbridge kept its #Line5 #crudeoilpipeline operating May 12 as it fought in court against an order by @GovWhitmerhttps://t.co/yRknqVuGwt

    Wed May 12 22:18:00 - 2 Favorite
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    Wed May 12 16:59:02 - 1 Favorite
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    A @Shell subsidiary is evaluating a significant #oildiscovery made at the Leopard prospect in US #GulfofMexico to f… https://t.co/NJo2Dl7InW

    Tue May 11 20:32:01 - 4 Favorite
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    #ColonialPipeline plans to “substantially restore operational service" by week's end. It suffered a #cybersecurity… https://t.co/qoE24mmxQE

    Tue May 11 00:30:04 - 0 Favorite
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    .@Total is remobilizing project teams for work on its 5.6-million tpy Papua #LNG plant following meetings with the… https://t.co/6VTj5DRXwg

    Sun May 09 14:04:01 - 6 Favorite
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    .@TCEnergy had a 1Q21 net loss of $1.1B compared w/ net income of $1.1B for 1Q20. Excluding a $2.2B after-tax asset… https://t.co/59oq4BenCs

    Sat May 08 14:35:01 - 1 Favorite
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    .@SempraEnergy will delay final investment decision on its 11-million tpy Port Arthur LNG plant into 2022. The comp… https://t.co/JCpkZDYqHo

    Sat May 08 00:44:00 - 0 Favorite
  • Oil & Gas Journal

    .@Total is remobilizing project teams for work on its 5.6-million tpy Papua #LNG plant following meetings with the… https://t.co/w9XAxGk8KM

    Fri May 07 20:39:01 - 2 Favorite
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    Fri May 07 17:13:11 - 10 Favorite
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    Democrats on the House Natural Resources Committee approved bills to raise royalties, minimum bids, minimum rents,… https://t.co/mdAfc67XLa

    Fri May 07 01:46:00 - 1 Favorite
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    .@EquitransMid no longer expects its Mountain Valley #naturalgas #pipeline JV to have necessary waterbody and wetla… https://t.co/TbzdhfDy4R

    Wed May 05 23:36:01 - 5 Favorite
  • Oil & Gas Journal

    US #crudeoil inventories for the week decreased by 8 million bbl from the previous week, according to data @EIAgovhttps://t.co/bJDZk4lvtf

    Wed May 05 23:18:00 - 3 Favorite
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    Wed May 05 22:17:01 - 7 Favorite
  • Oil & Gas Journal

    .@Neptune_Energy acquired interest in Pegasus West and surrounding UK #NorthSea acreage from @spirit_energy enablin… https://t.co/Uo3rJjyu1r

    Tue May 04 20:36:01 - 5 Favorite
  • Oil & Gas Journal

    The Biden administration clarified its #DAPL position, telling a court no info has come to light to warrant shuttin… https://t.co/lhV4KgFvea

    Tue May 04 19:02:02 - 8 Favorite
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    Sat May 01 14:10:04 - 5 Favorite
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    .@Phillips66Co reported a 1Q21 loss of $18M, compared with earnings of $104M in 4Q20 mainly due to a $198M impairme… https://t.co/rKSPIr23lI

    Fri Apr 30 20:57:01 - 1 Favorite
  • Oil & Gas Journal

    Today's US drilling rig count (⬆️ 2 to 440 rigs working) marks 2021's first week to post a year-over-year increase… https://t.co/Qy4dfr63tN

    Fri Apr 30 19:02:01 - 1 Favorite
  • Oil & Gas Journal

    The Senate voted to nullify a rule written by Trump administration that largely rolled back Obama administration… https://t.co/Tj5iInJ5Ct

    Fri Apr 30 01:42:01 - 0 Favorite
  • Oil & Gas Journal

    Legal fight over #NewJersey blocking #naturalgas #pipeline boils down to whether it's legitimate for federal agency… https://t.co/kfVdSXKM8b

    Wed Apr 28 22:38:00 - 2 Favorite
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    A congressional hearing on federal onshore #oilandgas leasing highlighted political tensions and economic worries b… https://t.co/zVfHXa0h8T

    Wed Apr 28 22:16:01 - 5 Favorite
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    US #crudeoilinventories for the week increased by 100,000 bbl from the previous week, says @EIAgov data… https://t.co/1COnU9Nstt

    Wed Apr 28 19:37:34 - 2 Favorite
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    Trans Mountain #crudepipeline received orders from @environnementca to halt work on expansion in an area of… https://t.co/xsuFim40m2

    Wed Apr 28 07:26:00 - 1 Favorite
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    .@exxonmobil made an #oildiscovery #offshore #Guyana w/ @HessCorporation and #CNOOC at Uaru-2 in #Stabroek block, a… https://t.co/JXw9VkZ4T8

    Tue Apr 27 21:41:00 - 2 Favorite
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    #SCOTUS sifted through arguments on how to determine congressional intent of hardship exemptions for small… https://t.co/MJrOewWDgO

    Tue Apr 27 20:31:01 - 1 Favorite
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    #OPEC+ met earlier than previously planned and decided to retain the plan to gradually raise production. News comes… https://t.co/e9bhgbOch6

    Tue Apr 27 17:57:06 - 2 Favorite
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    .@bp_plc started gas production from Raven, the 5th field of the #offshore West Nile Delta project off the Mediterr… https://t.co/jfNSjb346g

    Tue Apr 27 01:55:01 - 3 Favorite