OSHA • EPA • Mechanical Integrity PSM Compliance Toolkit

Components of the PSM Mechanical Integrity & Safety Compliance Toolkit

• PSM Employee Participation Program Template
  Empower every member of your team to contribute directly to your PSM program. We understand that employees possess a wealth of knowledge and experience related to processes, and we want to harness that expertise to achieve the highest level of safety performance.
   
• MOC Program Template
  Our Management of Change software guides you through the entire change process. We make it simple to have all the bases covered for each type of change encountered in the process industry. Our well-thought-out procedure and workflow, along with our form layout and form design, simplify the process considerably. We take the guesswork out of when and where plant personnel should consider the use of change management. Frankly, our easy-to-follow forms have done most of the heavy lifting for you.
   
• PSV Service Interval Procedure Template
  Maintaining pressure safety valves (PSVs) is critical for the safe operation of your facility. Our comprehensive PSV Service Interval Procedure is designed to help you manage OSHA compliance and PSM requirements, ensuring the integrity of your equipment and the safety of your personnel.
   
• Process Hazard Analysis (PHA) What-If Automated Excel Spreadsheet
  Question, scenario, risk, and equipment management simplified by automated Excel spreadsheet. User configurable. Start documenting your PHA studies more quickly and efficiently. Pre-loaded with a library of popular What-If questions for the chemical and process industries.
   
• 97 PSM (Process Safety Management) Mechanical Integrity Procedures in Word Format
  These 97 PSM Mechanical Integrity Procedures span Administration, Electrical, Fixed and Rotating Equipment, Inspection, Instrumentation, and Rigging. The procedures suit multiple industries and are very useful as detailed professional templates for constructing your maintenance procedure library. Also includes a practical Mechanical Integrity Program Example for Ammonia Refrigeration.
   
• PM Checklists - 1000+ Tasks
  Preventive Maintenance Tasks in Excel format for Major Equipment, HVAC, Construction, and Building Maintenance. Includes safety and inspection checklists. Tasks are organized within individual Excel workbooks spanning the following 30 equipment categories:
  
  Aerial Lift • AHU • Air Compressor • Belt Conveyor • Boiler • Building Controls • Cafeteria • CCTV • Chiller • CNC Machine • Compactor • Cooling Tower • Crane • Diesel Generator • Elevator • Escalator • Fan • Fire Sprinkler • Forklift • Heat Exchanger • Lighting • Motor • Pump • Roofing • RTU • Solar Equipment • Steam Trap • VAV • Welding • Wire Rope
  
  PM Checklists Product also includes: Standard Facility Maintenance Tasks • Lockout/Tagout (LOTO) Procedures Form • Process Safety Management of Change (MOC) Form • Maintenance Capacity Planner.
   
• KPI - Leading Indicators Template
  Our Leading Indicators Template is provided in Excel format and it will help your team identify system state indicators whose performance is predictive of future safety incident likelihoods.
   
• Integrated Contingency Plan - 60 Page Document
  Meet your compliance to EPA Risk Management Plan 40 CFR part 68. Use our template for consolidating numerous regulations and multiple emergency response plans concerning releases of hazardous substances into one functional plan. Template is fully editable and provided in Word format. Template is 60 pages and 16,893 words.
   
• Flood Mitigation Guide
  Flood mitigation guide consists of action items organized in a checklist and provided in Excel format. The following components are covered:
  • Buildings
  • Chemical and Other Storage
  • Instrumentation and Electrical Controls
  • Power Supply
  • Water Intake, Distribution and Storage
  • Booster Stations and Other Pumps
  • Process Water Treatment Plant

Key Benefits of the PSM Mechanical Integrity & Safety Compliance Toolkit

• Start documenting your PHA studies more quickly and efficiently
• Take advantage of professionally written mechanical integrity procedures that span multiple industries and may serve as very useful templates for your procedure library.
• Improve your preventive maintenance program leading to increased process reliability.
• Avoid more costly unplanned corrective maintenance.
• Implement safety and inspection checklists promoting a safer work environment and less down-time.
• Use Leading Indicators to improve workplace safety, improve workers' compensation outcomes, and reduce costs.
• Consolidate regulations and multiple emergency response plans into one functional plan.
• Implement practical flood mitigation measures organized as action items within our Flood Mitigation Guide in Excel format.

Focus on Mechanical Integrity and Risk Reduction

We understand the critical importance of adhering to OSHA regulations and implementing effective risk reduction strategies. Our PSM Mechanical Integrity & Safety Compliance Toolkit is specifically designed to help you meet these requirements, with a strong emphasis on maintaining mechanical integrity to ensure a safe and compliant workplace.